Abbey Products

PU Moulding

Precision & Versatility in Polyurethane Moulding

Abbey Products stands at the forefront of polyurethane (PU) moulding technology, delivering custom solutions that transform complex designs into high-performance components. Our extensive experience, spanning over 57 years, ensures each moulding meets the most exacting specifications for durability and aesthetics.

We specialise in a wide range of PU formulations, including medium-density rigid foam for structural integrity, integral skin flexible foam for ergonomic comfort, and cast elastomers for robust mechanical parts. Our capabilities extend to specialist systems like fire-retardant (UL94 V0) and ultra-soft anti-vibration foams.

Our Moulding Process & Quality Assurance

Our meticulous approach ensures seamless project execution from concept to final product, underpinned by rigorous quality controls:

PU Moulding Applications Across Industries

Our advanced polyurethane moulding delivers durable, custom solutions that solve complex design challenges across a vast array of industries.

Questions? You’re covered

 Discover answers to common questions about our polyurethane moulding processes, capabilities, and how we can support your project from concept to completion.

01. What types of polyurethane moulding do you specialise in?

We specialise in medium-density rigid foam for structural components, integral skin flexible foam for ergonomic parts, and durable cast elastomers. We also offer specialist systems, including fire-retardant (UL94 V0) and ultra-soft anti-vibration foams.

Our streamlined five-step process typically achieves full production in just four weeks from your project brief. Tooling is usually completed within 3-4 weeks, and we provide a detailed quotation within 48 hours of your inquiry.

Yes, we manage every stage of production in-house, including comprehensive tool design and production using resin, aluminium, or silicone. We also provide full support in modelling and prototyping, from initial sketches to SLA prototypes.

Ready to Elevate Your Project?

Our Services

Have a
project in
mind?