Abbey Products specialises in custom polyurethane (PU) moulding, producing a wide range of rigid, flexible, and integral skin foam components. We manage the entire process in-house, from design and tooling to finishing and assembly, providing complete solutions.
Abbey Products (Norfolk) Limited was established in 1969, bringing over 57 years of extensive expertise and innovation to the polyurethane moulding industry.
Our manufacturing facility is proudly located in the UK, at Industrial Estate, Ayton Road, Wymondham, Norfolk, NR18 0QH. We serve clients across the UK and beyond.
Our vision is to be the UK’s most trusted and innovative manufacturer of polyurethane moulded components, continually raising industry standards through creativity, efficiency, and quality. Our mission is to deliver exceptional polyurethane solutions that exceed client expectations.
We implement a rigorous in-house quality control system at every stage of production, from initial design and material selection to moulding and final assembly. This ensures every product meets the highest standards for performance, durability, and aesthetic perfection.
We work with a variety of PU formulations, including medium-density rigid foam, integral skin flexible foam, and cast elastomers. We also specialise in advanced systems like fire-retardant (UL94 V0) and ultra-soft anti-vibration foams to meet specific application needs.
Yes, we manage every stage of production in-house. This includes comprehensive tool design and production using materials like resin, aluminium, or silicone. We also provide full support in modelling and prototyping, from initial sketches to precise SLA prototypes.
Absolutely. Our services extend to part or full product assembly, and various specialist finishes like precision spray painting, custom textures, and functional coatings such as EMC/RFI shielding. We also handle packaging and preparation for distribution, offering a complete solution.
Our streamlined in-house process is designed for efficiency. We can go from concept to a first-off part and full production in as little as four weeks. Tooling is typically completed within 3-4 weeks, depending on complexity.
We serve a broad spectrum of industries, including Retail Display & POS, Cosmetics & Luxury Goods, Gaming & Public Seating, Industrial & Control Systems, Oil and Gas, Hospitality & Beverage Dispensing, and Audio & Electronics, among others.
At Abbey Products, we're always ready to help you and answer your questions. Find quick answers to common queries or reach out directly for personalised support.
We undertake a wide range of custom polyurethane moulding projects, from intricate designs for luxury goods and retail displays to robust components for demanding industrial and oil & gas sectors. We specialise in bespoke solutions tailored to your unique needs.
You can easily request a detailed quotation by filling out the ‘Request a Quote’ form on our website, or by contacting our dedicated team directly via phone or email. We aim to provide tailored quotations within 48 hours.
Our key differentiators include over 57 years of in-house expertise, comprehensive end-to-end services (from design and tooling to finishing and assembly), an unwavering commitment to quality, and the ability to deliver rapid prototyping to full production in as little as four weeks.