Abbey Products

Services

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Rigid, flexible, integral skin, elastomers
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Silicone, resin, aluminium
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From 2D drawings or 3D CAD files
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Part or full assembly, packing, distribution
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Paint systems, RFI shielding, bespoke effects
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Our Benefit

Years of Expertise in Custom Polyurethane Solutions

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In-House Design & Tooling

From initial concept to precision tool creation, we manage every stage internally for seamless project flow and exceptional detail.
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Advanced PU Formulations

Specialising in rigid, flexible, and integral skin foams, including fire-retardant (UL94 V0) and ultra-soft anti-vibration systems.
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Integrated Assembly & Finishing

Delivering complete, market-ready products with expert assembly, specialist cosmetic, and functional finishes performed on-site.
Work Process

Project implementation process

Work Process
01
Step

Concept & Design Consultation

Every project begins with understanding your unique needs. Our team collaborates closely to design the ideal moulded solution, tailored for functionality and aesthetics.
02
Step

Material Selection & Component Sourcing

We identify and source the most suitable polyurethane formulations and complementary materials to ensure optimal performance and durability.
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Step

Prototyping, Testing & Quality Assurance

Before full production, prototypes are developed and tested to guarantee dimensional accuracy, finish, and product integrity — all under ISO-certified quality checks.
04
Step

Manufacturing & Final Assembly

Once approved, your components are manufactured in-house using our advanced casting and finishing systems, followed by optional assembly or finishing touches.

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